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APC

‘ECON’, the new brand name of Namheung’s asphalt additives.

ECON

Econ is abbreviation of Eco/Economic asphalt Chemical products of Namheung.

Liquid Warm-Mix additive [ECON WM1-200PL]

This product can be used for wide temperature range from 100℃ to 130℃. At the same time, economic benefits from energy saving and the reduction of greenhouse gas emissions are also achieved.
Warm-Mix asphalt additives of NH Corporation can lower the working temperature by 30℃ while maintaining the quality as good as hot-mix asphalt mixture.
This product can be used as Hot-Mix asphalt mixture, ECOM WM1-200PL has the function of anti-stripping.

How to use Storage Physical properties
Test item Test result

When applying ECON WM1-200PL, utilizing a specially designed feeding device can be very good for workability.
· Dosage : 0.5% of the asphalt content.
ex – When 50Kg of asphalt is used to manufacture 1ton of asphalt mixture, the dosage of ECON WM1-200PL is 250g

Please keep at 0 ~ 30℃
Maintain the storage temperature below 60℃

Amine value 85~115mgKOH/g
Viscosity(25℃/CPs) 1000 ~ 3000
Specific gravity(25℃) 0.93 ~ 0.99
Appearance Yellow, liquid viscous
Flash point > 190℃

Viscosity curve

Dynamic immersion test(DIT)

Performance evaluation of ECON WM1-200PL

TSR Test & Hamburg Wheel Tracking Test

  • The test is based on KS F2396(Standard practice for recovery of asphalt from solution using rotary evaporator)
  • The test of tensile strength from external shock to mixture. (moisture & unpollinated treatment)
  • The mixtures which are used for surface and middle layer have to be over 80% of TSR. If they are not on that spec, anti-stripping additive must be used.

DIT Test (Dynamic Immersion test)

  • This test is based on European Standard (EN-12697-11). Determination of the affinity between aggregate and bitumen.
  • The method of test : Using the coated aggregates put into 25℃ water, and spin on 60 rpm for 6 hours and 24 hours. Check conditions of aggregates.
  • If they are under 50%, anti-stripping additive must be used. (Standard of Ministry of Land Korea)

Construction case of Warm-Mix [ECON WM1-200PL] I

Sae Man Keum Construction (2017.06.29)

The test report of quality test (Sae Man Keum)

Construction case of Warm-Mix [ECON WM1-200PL] II

Daegu Metropolitan Facilities Management Corporation

  • 1. ConstructionSite : Mae Chun ro.(Tae-Jeon Highway) to Chil-Gok TG (150M) / 100ton of Warm-Mix asphalt concrete

  • 2. ConstructionSite : Seo Byun Nam ro.(North Daegu IC) to Shin Cheonro (300M) / 200ton of Warm-Mix asphalt concrete

  • 3. Construction details : Construction company(Yoon-Sung ASCON Corp) / Construction : Manufacturing asphalt concrete with PG 64-22. Put Warm-Mix additive into the mixture. The mixture is manufactured on 135℃. Pulling temperature was 115℃. (Commonly manufacturing temperature is 160℃ and pulling temperature is 140℃.)

    - The pulling site, where has big traffic is chosen by Daegu Metropolitan Facilities Management Corp. The reason is Warm-Mix additive has a function of anti-stripping.

    - Pulling time :: 6 hours 30 minutes.(Started at 22:00 on 24th, Ended at 05:00 on 25th)

    - Amount of using Warm-Mix additive : 72Kg (Dosage : 0.6% of asphalt)

The expectation and environmental effects of ECON WM1-200PL

Environmental effect of ECON WM1-200PL

  • For road pavement, compared to Hot-Mix asphalt concrete when Warm-Mix with NH's additive. There is reducing effect of NOx(nitrogen oxides), SOx(Sulfur oxides) and fine dust in the air.
  • In Korea, there is reducing effect of 73.4% carbon monoxide, 72% nitrogen oxide and 41.7% sulfur oxides when Warm-Mix pavement.
  • In foreign, there is reducing effect of 77% fine dust when Warm-Mix pavement.
  • 1

    Reduce 30℃ of manufacturing temperature

  • 2

    Reduction of the hazardous gas exposure damage from workers

  • 3

    Shorten construction time and early traffic opening

  • 4

    Warm-Mix effect makes better compactness and better quality of asphalt concrete

  • 5

    Increased resistance to moisture and anti-stripping effect to inhibit occurrence of porthole

Reduction of Effluent gas

Effluent Gas HMA (Hot Mix Asphalt) WMA (Warm Mix Asphalt) Reduction Ratio(%)
CO2 3.2 1.9 40.7(↓)
CO(ppm) 983 262 73.4(↓)
NOx 75 21 72(↓)
SOx 60 35 41.7(↓)
Fuel(l/ton) 9.3 6.3 32.3(↓)

Comparative analysis between Liquid type and Powder type additives

Division Liquid Warm-Mix additive (NH) Powder Warm-Mix additive
Input Method Plant mix Needed injection equipment.(about $13,000), Input A/P measuring tank Plant mix Needed exclusive silo(around $40,000),
Input Mixer
A/P Pre-mix Applicable(Hyundai Oil bank, GSC : now on testing) A/P Pre-mix Non applicable
Input 250 ~ 300g per 1ton of asphalt concrete
(0.5% ~ 0.6% of A/P)
1KG per 1ton of asphalt concrete
Economic feasibility Price : 9,000won/KG,
Price per ton : 2,250~2,700won
Price : 3,100won/KG,
Price per ton : 3,100won
Working environment Reduction effect of 77% fine dust Powder state with lots of dust Poor working environment
Usability Ease of use when applying to Pre-mix None applicable to A/P Pre-mix
Performance Liquid type additive has better jet force than powder type.
When pave road with liquid type shows excellent performance.
Warm mix and Anti-Stripping effects.
Powder type has worse get force than liquid type.
When pave road with powder type shows performance degradation.
There is no Anti-Stripping effect.